Saturday, 17 March 2012

The legendary MG 42

The Maschinengewehr 42

Germany produced many advanced weapons during World War II. Some were successful, some were unreliable, and some were a little too advanced for their own good. But a few German weapons were so good that they changed the face of warfare, and would influence weapons development all over the world for decades after Germany's defeat in 1945. Among their number were the MG-34 machine-gun and it's successor the MG-42.

MG34 gunners in light machine gun mode
The predecessor of the MG42, the MG34 in light machine gun mode.

When Germany entered World War 2 with the MG-34 as it’s major multipurpose machine gun, it was soon discovered that MG-34 was less than suitable for high volume wartime production, being too time and resource consuming in manufacture and also somewhat sensitive to fouling and mud. The search for newer, better universal machine gun began around 1939, and in 1942 the final design, developed by the German company Metall und Lackierwarenfabrik Johannes Grossfuss AG, was adopted as the MG-42.

MG42 on lafette 42 mount
The MG42 shown on the Lafette 42 tripod.

It was manufactured in large numbers by companies like the Grossfuss AG, Mauser-Werke, Gustloff-Werke, Steyr-Daimler-Puch and others. The result was the classic MG-42 one of the most influential firearms in history. It used bakelite in the butt and pistol grip and stamped and die cast metal components instead of expensive machined steel and in place of riveted or screwed joints spot welding was used.

When Allied intelligence officers first evaluated captured MG-42's they assumed that these changes were the result of pressure on the German munitions industry. They did not at first realize that it was a conscious design decision which had so simplified manufacture that machine-guns could be produced at a much greater rate, even with a semi-skilled work force. To achieve the fast manufacturing and a relatively low cost, The Grossfuss AG company used as much steel stampings as possible. In fact, instead of the separate barrel sleeve and receiver, both machined from blocks of steel as found in MG-34, the MG-42 used a single piece receiver/barrel sleeve unit, stamped from one sheet of steel. This feature alone saved a lot of steel and time, but other measures also have been taken, so overall cost of the MG-42 at 250 RM was about 30% lower than of MG-34 at 327 RM, and it required 50% less raw materials and less manufacturing time, which took 75 man-hours to complete as opposed to 150 hours for the MG34.

The MG-42 incorporated lessons hard-won in combat on the Eastern Front. Both the cocking handle and the catch for the top cover to the working parts were designed so that the gunner could operate them wearing mitts or with a stick or rod. This was vital in sub-zero conditions where contact by bare flesh on cold metal could cause severe injury. The MG-42 also functioned well in other climates, dust and dirt in North Africa and Italy was less likely to jam the MG-42 then the more temperamental MG34. The MG-42 was lighter and slightly more compact then it's predecessor but used the same operating principal of short recoil assisted by gas pressure from a muzzle velocity of the MG-42 at 755 meters a second, the same as the MG34, but the most distinctive change was the rate of fire the MG-42 ripped through belted ammunition at a cyclic rate of 1,550 rounds a minute!

MG42 cocking handle
Detail of the cocking handle and top cover catch.

This high rate of fire heated up the barrel of the MG-42 even more then the MG34 and so the quick-change barrel system was simplified to cope with the extremely hot barrel. The gunner had only to reach forward of the working parts push a retaining catch on the housing forward and the barrel swung out to the right. Taking care because it was very hot, he then pulled it to the rear and it was free. To replace the new barrel he simply reversed the procedure. A trained machine-gunner could complete the whole process in under 30 seconds.

This high rate of fire could be reassuring to a nervous soldier, but the vibration it produced was a problem, the MG-42 was less accurate then the MG34 on the bipod. Though soldiers were trained to fire short bursts this was sometimes hard to remember in the heat of battle. Enthusiastic use of the weapon also got through a lot of rounds, which meant that the three-man crew needed to carry heavy loads of ammunition. The snarling fire of an MG-42 was unmistakable, often likened by Allied soldiers to the sound of tearing linoleum. One veteran recalled at the hysterical shriek of the MG-42's furious rate of fire. " I remember my first reaction, was one of amazement at the crushing fire power of those guns. It seemed to me that the German soldier seldom used his rifle. He was a carrier of boxes of light machine-gun ammunition of which they seemed to have an endless supply!"

MG42 muzzle cone, feed try, butt, spring, firing mechanism


Left:The Gunners range plate located on the rear of the sustained fire lafette mount.

Centre: Recoil booster muzzle break assembly, A loaded belt of 7.92 ammunition and bolt and
recoil assembly having been field stripped.

Right: Top cover slider feed assembly and feed tray.

The MG42 weighed 11.6 kg in the light machine gun role with the bipod, lighter than the MG34 and easily portable. The bipod, the same type used on the MG34 but with a different bracket, could be mounted to the front or the centre of the gun depending on where it was being used. In the role as a heavy machine gun it used a newly developed Lafette-42 tripod with the ZF-40 optics, this all weighed in at some 30 kg, but gave the operator accurate fire over 2miles.

The barrel was lighter than the MG34s and wore out more quickly, but could be replaced in seconds by an experienced gunner who was usually issued two or three spare barrels in special containers slung across one‘s back.

In 1944 the acute material shortages of the Third Reich led to a newer version, the MG45 (or MG42V), which used steel of lesser quality, reduced weight to only 9 kg, and yet further improved the maximum rate of fire using a recoil booster to reach a rate of fire pushing 1800 rpm. First tests were undertaken in June 1944, but development dragged on and eventually only ten were ever built.

Stahlhelm - a brief history

The Stahlhelm

One of the most iconic pieces of equipment issued to the German solider of WW2 was his Steel Helmet (Stahlhelm).

It's origins can be traced back to the models of helmet produced from 1916 onwards during the First World War, when it was recognised that the traditional spiked Picklehaube may not offer the best protection to Soldiers engaged in trench warfare.


1917 - a Prussian officer Picklehaube helmet

The helmets were designed not to protect the head from direct bullet impacts, but to protect the wearer from artillery fragments and falling debris whilst huddled down in the trenches.

As with all helmets, the design featured the protective 'dome' to protect the skull, but also incorporated an elongated brim slanting outwards to cover and protect the eyes and face and a skirt that flaired out giving protection to the ears and neck - giving the classic 'coal scuttle' shape.

Another noticeable feature of the WW1 Stahlhelm were the raised ventilation lugs. These were incorporated into designs as a means of letting out heat if the helmet was worn for long periods. It was also intended to hang a thicker brow plate from them which was made from 5mm thick steel meant to protect the wearer from enemy headshots.

The vast surplus of these helmets were used by the German Interwar Army (The Reichswehr) paramilitary groups such as the Freikorps and then later by the Wehrmacht as the Army became known in 1935. This is illustrated with the pictured example of an M18 cavalry / radio operators helmet which has been finished in the early war 'Apple Green' paint colour and had the appropriate insignia added to it.

The Stahlhelm 35
In 1934 work began on improving the old design with a view to producing a more lightweight and compact version. The helmet was formed on a press and retained the rolled edge of it's predecessors. The ventilation lugs were dropped in favour of hollow rivets which were inserted into the shell and the improved and more comfortable ‘M-1931’ pattern liner developed in the interwar period was fitted to this and all subsequent designs by the means of 3 split pins.

The helmet shells were stamped with a run number on the back skirt and and the initials of the maker and shell size in centimeters on the left.

The WW2 German Stahlhelm M35
TheTricolour and Army Eagle fitted to an M35 helmet

In the case of the helmets designated for Army use, they were finished in the standard army field grey colour with a smooth finish. That said, it is difficult to get an exact match to what field grey actually was. It is widely thought that the colour was RAL 6006, as was the case with most other field gear. However, the shades of this varied between factory to factory, application and how the batch of paint was mixed, so it is rare indeed to find 2 helmets that match in colour.

Once sprayed, decals were affixed – the national colours (Tricolour) to the right and the Wehrmacht Army Eagle applied to the left underneath the ventilation holes.

The WW2 German Stahlhelm M40

The Stahlhelm 40
Modifications to the M35 came in the form of the Model 40 helmet. Again produced with a rolled edge and at a glance not majorly different in appearance to it’s predecessor. Improvements in steel quality and manufacturing led to a slightly heavier weight and a different shape. The major change with this model was that the air holes were pressed directly into the helmet reducing the time and materials taken up by the previous method of inserting the separate ventilation rivets.

Air vents on the German helmet
The different styles of ventilation holes, the hollow rivet fitted to the M35 and the pressed version on the M40 & M42.

Lessons were learned from the experience of the men who had fought in the early campaigns of the War and in 1940 orders were issued to finish the helmets in a rough non-reflective textured paint and also to remove the Tricolour in an effort to aid the camoflaguing of Infantry men in battle.

The owners of the older helmets either tried to scratch the decal off or painted over them to cover them up as can be seen in some of the many field repainted examples.

The WW2 German Stahlhelm M42

The Stahlhelm 42
Sometimes known as the ‘razor edge’ the M42 final model to roll of production lines. It’s design was based on speeding up production and once again to lessen materials used. As per the M40, the air vents were pressed into the helmet, but due to the hot-stamping method of manufacture, the edges were no longer rolled inwards and the helmet was left with a distinct rim around it.

The comparison between the rolled and 'razor' edge rims on the WW2 german Helmet

The comparison between the rolled and 'razor' edge rims.These final model helmets were then mass produced until the end of the war.

By this time, the Army eagle decal was also being phased out due to shortages, but if stocks remained or if helmets had been in storage prior to the orders, it is not uncommon to find examples with insignia.

Makers Stamps & Meanings

Marking Firm Location
ET (or CKL) Eisenhuttenwerke Thale
FS (or EF) Emaillierwerke AG Fulda
NS Vereinigte Deutsche Nikelwerke Schwerte
Q Quist Esslingen
SE (or HKP) Sachsische Emaillier u. Stanzwerke Lauter

WW2 german helmet Stamps to show maker and size of shell and the 4 number production run.
Stamps to show maker and size of shell and the 4 number production run.

Liner & Shell sizes

Liner size Shell size Head size
52-53cm 60cm Very small
54-55cm 62cm Small
56-57cm 64cm Medium
58-59cm 66cm Large
60-61cm 68cm Extra large

The model-31 liner system
This liner replaced those fitted to earlier helmets and was fitted to all M35, M40 and M42 helmet shells during the war.

The liner band was made initially from aluminium but this was found to crack at certain stress points with use, so it was eventually produced from a more durable zinc coated steel. Over the ears, 2 mounts to hold the 'D' rings were rivited into place onto which was fitted the leather chinstrap.

Weaved into the outer band was another band made from a more flexible sheet metal onto which 5 flat sheet steel bars were rivited. This system acted like a spring allowing some movement and the ability to absorb any blows to the head.

A leather liner was then fitted, held in place by use of small pins. The liner had either 8 or 9 fingers depending on it's size and a drawstring at the top which could be tied up or slackened off to suit the wearers headshape.

To identify makers and sizes, the finished unit recieved a stamp above the left ear. The first digits would be the shell size the liner was suitable for followed by n.A. (standing for 'Neue Art') and finally the head size of the liner.

So, for a size 66 shell, the liner would be marked as '66 n.A. 58'

WW2 German M31 helmet liner, split pins and chin strapWW2 German M35 helmet, liner and chinstrap fitting

M31 liner, 2 piece chin strap and split pins.Internal view of the liner inside the helmet shell.

Some of the more commonly found helmet decals

Party Shield & SS Runes - . Tri Colour & Heer Eagle

Party Shield & SS Runes ..................................Tri Colour & Heer Eagle

Tri Colour & Luftwaffe Eagle - Tri Colour & Kriegsmarine Eagle
Tri Colour & Luftwaffe Eagle..............Tri Colour & Kriegsmarine Eagle

(Note - the above is courtesy to "A History of Grossdeutschland 1939-1945)

Friday, 16 March 2012

Back to MP40,with vengeance :-))

Right.I have strayed a tad too much to other guns ,either by thought or deed,as the Scripture tells.I must make amends ,so there I go (yes,again) to my favorite subject of airsoft pastime:MP40 and its sub-models.

A few pics ,for starters:


1943 Russland - MP40 & regulation ammo pouches (double 3rds).



MP40,issue 1942 & Fallschirmjager -type of ammo pouch.



Reich's finest paratroopers - Fallschirmjaeger,resting.Italy 1943.



This is the official document by which the OHKW (Oberheer Komando der Wehrmacht) started to issue the bolt strap.It was a leather piece of equipment which was used to keep the bolt secure,and thus the ejection chamber closed down.Dirt was the utmost enemy to the MP40.



MP 38 Erma,issue of 1938.Here with the non-ribbed magazine.



Mag pouches,both the Wehrmacht and Fallschirmjaeger types.



Romanian infantry,somewhere near Stalingrad,1942.Two of them are equipped with the MP40,as Germany was our ally back then (although not issued on a large scale).The third from left is huggin a PPSH submachine ,the famous Pistolet Pulemyot Shpagina,a Russian capture of war very probable (these were never issued to the Romanian troops,not until well after 1948).The last two from left are bragging the (in) famous Romanian submachine gun ORITSA,which does look like the Beretta submachine.

Tuesday, 14 February 2012

Cyma 048S - switch to AK platform ?

After pondering on pro and cons of getting a Cyma ,just to try my hand on this apparently "very good gun",I splashed 750 RON on a second-hand AK 47 from Cyma,complete with 5 metallic mags.I chose the 48S model,which is basically the same as Cyma 050 AIMS (aka Romanian AK,no pun intended:-)).Folding stock is not news for me,as my trusty MP40 has exactly the same stock,folding neatly under the gun.



Currently the gun is on its way to me ,and I am waiting to see what is so "great" about this gun.I'll report back on findings:-).

A good review of this model from Cyma here:

Monday, 6 February 2012

Upcoming event - BORDER WAR 4

Yes,the Czechs are at it again...only this time will be an airsoft event on steroids,if one is to believe the rumors.Air assault,Javelin vehicles,blackops in full (dis)array on the ground,more than 700+ participants,and so forth.



I am looking forth to this one.Been impressed last year,don't see why the Czechs cannot reiterate the wonder again.Methinks they will.

A more in-depth info here.

Monday, 10 October 2011

Operation "Copper Forest" - Botosani 2011

A very good location and a great opportunity to almost have my lungs pried out from me ,due to exhaustion and effort.Nonetheless,a good sporting event.




Location - near the city of Botosani,NE of Romania,near the Ukrainian border.

Pics and vids (1 , 2 , 3 , 4 , 5 , 6 , 7).Enjoy!

Tuesday, 4 October 2011

OVERLOAD 2011 - Sibiu

And then was Operation "Overload 2011" edition,took place in a former Communist military compound near Sibiu (Mirsa,for those of you in the knowing).



Very good terrain,however the vegetation growth made some infiltration missions quite "milsim",if I am allowed to say this.Nonetheless,by and large,a good game,a good weekend spent with my team into the bossom of wild nature.

Photographs here.

Lots of other links in this post here.Enjoy!